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Preventing Equipment and Machine Breakdowns Course: Practical Predictive Maintenance Techniques

By: Citadel for Technological and Engineering Dev.

Lagos State, Nigeria

16 - 18 Jul, 2019  3 days

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NGN 99,500

The workshop focuses on modern maintenance methods and techniques, with particular emphasis on selecting the right maintenance work and undertaking it at the right time, having analyzed and understood actual and potential failures and how to deal with them. Experience is proving that PPM programmes, when property implements, can minimize equipment and system breakdowns, resulting in a major reduction in total maintenance and operating costs.

Upon completion of this workshop delegates will:

  • Understand what is meant by “World Class Maintenance”
  • Understand Failure Modes, Effects and Criticality Analysis (FMECA)
  • Understand how to develop effective equipment maintenance plans
  • Appreciate the importance of maintenance in ensuring safe and reliable plant operation

Programme Content

  • Efficient Maintenance - Prerequisite For 'World Class Manufacturing'
  • Life Cycle Cost of Equipment, Bath Tub Curve for the Machine
  • Types of Maintenance
  • Concept Of 'Critical' Machine
  • Why Preventive Maintenance?
  • Fundamentals and Pre-Requisites of Preventive Maintenance
  • Predictive Maintenance (Condition Monitoring)
  • Techniques for Predictive Maintenance - Vibration Monitoring, Thermograph, Tribology, Process Parameter Monitoring
  • Benefits of Predictive Maintenance
  • How to Proceed in Practice?
  • Experience Sharing
  • Boilers and Burners
  • Boiler Types
  • Gas-Fired Boilers
  • Oil-Fired Boilers
  • Chillers
  • Air Cooled Equipment: Cooling Towers, Purge Compressors
  • Load Control
  • Direct Expansion Refrigeration
  • Pumps 
  • Water Systems
  • Steam Systems
  • Alignment, Seals, Flexible Couplings, Lubrication, Noise Reduction
  • Air Handling Units
  • Coil: Cleaning, Freeze Protection
  • Fan: Cleaning And Balancing The Wheel, Lubrication, Drive Maintenance
  • Variable Frequency Drives: Noise Reduction
  • Cabinet Leakage Prevention
  • Steam Traps
  • Air Elimination and Pressure Control for Water Systems
  • Heat Exchangers
  • Steam to Water
  • Water to Water
  • Cleaning, Checking Air Elimination, Checking Vacuum Breakers
  • Miscellaneous Air Systems
  • Dual Duct
  • Induction Units
  • Grilles and Registers
  • Maintaining Peak Equipment Efficiency as It Applies to The Above Outlined Systems. How To:
  • Perform Daily Inspections
  • Schedule and Perform Routine Maintenance
  • Maintain Operating Logs
  • Maintain Spare Parts Inventory and Tools
  • Preventive Maintenance of Electrical Systems
  • Motors and Starters Diagnostics Inspection 
  • Belt Drives 
  • Lubrication 
  • Vibration Analysis
  • Panels and Switchgear
  • Thermal Scanning 
  • Power Factor 
  • Grounding 
  • Transformers 
  • Electrical Tighten-Up
CITED/BOAZ Training Centre, Nigerian Institute of Surveyor (NIS) Building, 2nd floor, Left Wing, Opposite Lagos Revenue House (formerly Elephant Cement House), ASSBIFI Road, Secretariat, Alausa, Jul 16 - 18 Jul, 2019
CITED/BOAZ Training Centre, Nigerian Institute of Surveyor (NIS) Building, 2nd floor, Left Wing, Opposite Lagos Revenue House (formerly Elephant Cement House), ASSBIFI Road, Secretariat, Alausa,, Lagos State, Nigeria 10 - 12 Dec, 2019
NGN 99,500.00 + 4,975.00 (VAT)
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