Pumps and Pumping Systems Optimization

By the end of this training course, participants will learn to:

• Make an adequate selection of various types of pumps based on the application.
• Optimize the efficiency of operation of pumping systems.
• Analyze the problems in operation related to seals, bearings, and flow control.
• Use root cause analysis in detecting problems of pumping system and piping.
• Apply the best practices for maintenance, problem solving and troubleshooting.

Course Content 

• Overview of Pumps and Pump Design Elements
• Overview of Centrifugal Pumps Based on Design and Application
• Reciprocating and rotary positive displacement pumps
• Main elements of centrifugal pump construction
• Critical Pump Elements: Seals & Bearings
• Pumps for special applications
• Workshop: Examples and Problem Solutions

Centrifugal Pump Q-H Characteristics

• Pump Characteristic Curve (Q-H) and selection of BEP
• Calculation of Net Positive Suction Head (NPSH)
• Cavitation Prevention and Suction Piping Design
• Parallel and Series of Pumps in Operation
• Pump Capacity Control Methods: Throttling, Speed Variation, etc.
• Workshop: Examples and Problem Solutions

Pumping System Layout and Hydraulic Calculations

• Principles of Piping Layout and Safety Requirements
• Calculation of Friction Losses and Pressure Drop in piping systems.
• Pipe sizing is based on Pumping Power requirements.
• Piping Load estimates: Stresses and Thermal movements
• Pipe Vibrations and Support Systems Selection
• Workshop: Examples and Problem Solutions

Pumping System Optimization

• Pumping System Efficiency Analysis
• Reasons for Inefficiency of Pumping Systems
• Steps in Successful Pumping System Optimization
• Pump Inspection, Control & Performance Testing
• Condition Monitoring and Vibration Analysis
• Workshop: Examples and Problem Solutions

Pump Installation, Maintenance and Troubleshooting

• Installation, Commissioning and Start-Up of Pumping Systems
• Importance of Proper Pump Alignment
• Root Cause Analysis of Typical Pump Problems in Operation
• Optimization of Maintenance Procedure of Pumping Systems
• Troubleshooting of Problems in Operation
• Summary and Conclusions

For Whom:

Works, Services and Maintenance Personnel

Training Methodology

The training methodology combines lectures, discussions, group exercises and illustrations. Participants will gain both theoretical and practical knowledge of the topics. The emphasis is on the practical application of the topics and as a result participants will go back to the workplace with both the ability and the confidence to apply the techniques learned to their duties.